Nanjing Zhitian Mechanical And Electrical Co., Ltd.
Nanjing Zhitian Mechanical And Electrical Co., Ltd. Lead the development of enterprises with the needs of customers
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132/160 KW Twin Screw Gearbox , TDSN Extrusion Machine Parts 5.84 /5.89 Torque
Twin Screw Gearbox Features
--- High Speed
---Triaxiality parallel design improve B axis bearing capacity.
---Simple manufacture and convenient assemply.Lower the cost.
---Modular structure design achieve two kinds of gearbox torque grade.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our long term experience and specialty of twin-screw extruders, TDSN gearboxes are meticulously designed with top advanced designing ideas in the world for co-orientated rotating twin-screw extruders, with entirely independent Intellectual Property Rights.
The gears are made of carburizing steel of high-strength alloy of good quality by carburizing and quenching for teeth, of which all the gear grinding processes are finished by imported gear grinding machines. Gear parameters are optimized and specially designed for the characteristics of twin screw extruders, reducing stress concentration on root of gear and improving gear surface conditions. We have improved gear intension of flexural fatigue, fatigue strength and ratio of wide diameter. We have also adopted the latest designing idea and technology of heating treatment for the structure of gears, thereby ensured gears from uniformity of precision and strength.
Twin Screw Gearbox Parameters
| TDSN Gearbox Power&Torque Table | |||
| Model | RPM(r/min) | Power(kw) | Torque Grade(T/A3) |
| TDSN-50 | 500 | 55 | 7.08 |
| 600 | 75 | 8.06 | |
| TDSN-75 | 500 | 132 | 5.84 |
| 600 | 160 | 5.89 | |
Production Process
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NO.1 Workblank
Select high quality and hardness of ductile iron material. |
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NO.2 Rough Machining
Mang sets of rough machining equipment,such as Gantry-type milling,Radial drill,etc.Realized the blank shape and the inner hole of rough maching. | |
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NO.3 Finish Machining
Many sets of finishing equipment,such as CNC Grinding Machine,NC Boring Machine,etc.Further processing of each working procedure,the accuracy is higher,only you. |
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NO.4 Gearbox Inspection
High-end testing equipment and instruments,processional inspection team,the gearbox shape,center distance,inner hole and into the next procedure,after inspection and correct. | |
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NO.5 Assemble
Strong assembly and R&D team,the parts will be assembled according to the drawing,step by step audit,by running test after product finished. |
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NO.6
Delivery
Export standard packing,packaging,use at the bottom of the fixed plate,ensure that the peoduct does not shift in transit. | |